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How to Pack a Parcel for Courier: Safe Packing Tips for Small Sellers

Good packing is the cheapest way to protect your reputation. A damaged parcel means a refund, a return and an unhappy customer. These tips work for most small online sellers.

1. Use the right box

  • Choose a sturdy corrugated box, not a thin or reused one with weak corners.
  • The item should fit with space for cushioning, and nothing should rattle.
  • For clothes, a poly mailer or tamper-proof bag is enough.

2. Cushion fragile items

  • Wrap each item individually in bubble wrap.
  • Leave about 2 to 3 cm of padding on all sides, including the top and bottom.
  • Fill gaps with paper, air pillows or foam so nothing moves when you shake the box.

3. Protect electronics and devices

Keep items in original packaging, with a second outer box. Keep cameras, adapters and cables together in small bags so nothing is lost.

4. Seal properly

  • Use strong packing tape and close all seams using the "H" method: along the middle seam and both edges.
  • Do not use thin cello tape.
  • Use tamper-evident tape for high-value goods.

5. Label correctly

  • Stick the shipping label on the largest flat side, away from seams.
  • Make sure the barcode is flat and not covered with wrinkled tape. Use clear tape on top.
  • Add your return address and phone number.
  • Mark fragile items with Fragile and This Side Up. Our label generator prints these in a bold box.

6. Weigh and measure

Couriers charge by the higher of actual weight and volumetric weight (length ร— width ร— height in cm รท 5,000 is a common formula for many couriers). Use the smallest box that is safe, and enter the right weight to avoid weight-discrepancy charges.

7. Take proof

Take a photo or short video of the packed parcel with the label before handing it over. It helps in damage or "empty parcel" claims.

8. Include an invoice or slip

Put a copy of your invoice inside. See GST invoice format and use the free invoice generator.

Next, learn how to print a shipping label and read COD tips for sellers.